"Crusader" enclosure panel braces and clips (for 2020 extrusions)

"Crusader" enclosure panel braces and clips (for 2020 extrusions)

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Description

ABOUT CRUSADER PANEL BRACES AND CLIPS

Crusader panel braces and clips are designed for 2020 extrusions with primary aim to secure back panel BUT can be used for any panel of your choice.
 

These braces and clips are designed with one aim only — to provide as much sturdiness as possible and secure panels as tight as possible. Designed for Voron and more. Your ADXL tests might love these as rattling panels are common cause for vibrations leading to VFA's at higher print speeds.
 


(Visualisation does not represent actual proportions for 250 and larger size frames. Check “Makes and Comments” section for more representation as IRL.)

Version for 4mm panels; and 4mm panels + (very) beefy foam are provided in REV1.
STEP file is published as well, feel free to mod/remix.
 

BOM (bill of materials)

Mechanical partsQTY
M3x8 SHCS/DIN 912 Bolts (Source: INT)14
M3 Hammer head T-Nuts (Source: INT)14
Printed Parts
Braces4
Clips6

ASSEMBLY MANUAL

Tighten screws until you see plastic crack, then ½ turn back. Re-print and repeat until succeed. (Just in case — this is not an advice.)
 

A BIT OF VIDEO SHOWCASE

 

SUPPORTED PRINTERS

Any printer using 2020 extrusions and dimensionally compatible.

 

PRINT GUIDELINES

Here are print guidelines for you to follow in order to have decent success with printing parts:

3D PRINTING PROCESSFused Deposition Modeling (FDM)
INFILL TYPEGrid, Gyroid, Honeycomb, Triangle or Cubic
MATERIAL ASA, ASA-CF, ABS, ABS+, ABS-CF or PETG
INFILL PERCENTAGE 40% - 60%
LAYER HEIGHTRecommended: 0.2mm
WALL COUNT Recommended: 4
SOLID TOP/BOTTOM LAYERSRecommended: 5
EXTRUSION WIDTHForced 0.4mm

 

CREDITS AND ACKNOWLEDGEMENTS

Design of the panel brace is heavily inspired by Jeoje's sturdy handles. Some say they will fit very well together.
 

CHANGELOG

DateChange
02.01.2024Initial version (Rev1)

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